TEMPCOM® Extruder Control Systems

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Legacy extrusion controls often create unnecessary downtime, troubleshooting delays, and inconsistent production performance. TEMPCOM® systems replace outdated control platforms with a proven architecture designed specifically for plastics extrusion lines.

Color-Enhanced Operator Interface

TEMPCOM’s color-enhanced interface allows operators to quickly understand system conditions at a glance. Temperature zones, warnings, and alarms are clearly identified using intuitive color indicators that highlight when values are above, below, or within the correct range. This visual design simplifies operation, reduces training time, and helps operators respond faster to process changes.
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Prevent Equipment Damage Before It Happens

Built-in system safeguards help prevent costly equipment damage caused by incorrect startup procedures or improper settings. TEMPCOM restricts unsafe actions such as starting heaters in cold zones or allowing unauthorized recipe changes. These protections help maintain safe operation while reducing downtime, scrap, and maintenance issues.
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Preventative System Diagnostics

TEMPCOM continuously monitors critical system components to detect potential problems before they lead to production failures. Early alerts identify issues such as overheating drives, motor stress, enclosure temperature problems, and declining component health. This preventative diagnostic capability allows maintenance teams to resolve issues proactively and avoid unexpected downtime.
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Faster Troubleshooting and Remote Support

Most downtime occurs while maintenance teams try to determine the root cause of a system failure. TEMPCOM provides clear diagnostics that show exactly what happened, where the issue occurred, and which component is affected. With detailed I/O visibility and remote connectivity, technicians can diagnose problems faster and restore operations more quickly.
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Production Data Logging and Process Visibility

Extrusion processes generate valuable operational data that can be used to improve efficiency and product consistency. TEMPCOM captures and stores key production data such as temperature zones, pressure readings, and system performance metrics. This information can be easily exported and analyzed to support process optimization, troubleshooting, and production reporting.
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Extrusion Applications We Support

ICT systems are engineered for a wide range of plastic extrusion applications. Each solution is designed to modernize controls, improve operator usability, and increase production reliability.

Blown Film Extrusion

Control management systems designed for mono and multilayer blown film lines.

Popular Features
Modern PLC-based extrusion control architecture
Temperature and process monitoring across zones
Operator-friendly interface for line control
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Compounding

Control for compounding extruders handling high-performance materials.

Popular Features
Accurate temperature and torque control
Integration with feeders and downstream equipment
Process monitoring and diagnostics features
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Film & Sheet

Automation and controls optimized for multilayer film and sheet extrusion.

Popular Features
Multi-zone temperature control management
Integrated drive and motor management
Process data tracking for quality control
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Pipe Extrusion

Control systems built for high-output pipe extrusion lines.

Popular Features
Intuitive operator interface for process control
Alarm diagnostics to quickly identify issues
Process data visibility for production optimization
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Profile Extrusion

Reliable controls for profile extrusion applications across many materials.

Popular Features
Operator-friendly color-coded system status
Process protection to prevent improper startup conditions
Automated monitoring for temperature performance
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Wire & Cable

Control platforms engineered for insulation and jacketing extrusion.

Popular Features
High precision temperature regulation
Drive and motor control integration features
Process monitoring and alarm management
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Pelletizing

Control systems for pelletizing and compounding extrusion operations.

Popular Features
Integrated drive and temperature management
Monitoring of pelletizing system performance
Reliable process control for continuous production
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Get Your Extruder Out of The 70's!

Your extrusion line may still be running like it did in the 70s — but your production demands certainly aren’t. Integrated Control Technologies helps manufacturers upgrade legacy controls, drives, and automation systems with modern solutions designed for today’s extrusion operations.

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