Wire and Cable Extrusion Control Systems

Wire and Cable Line Control With Drive Coordination Built In

Wire and cable lines require tight coordination between the extruder and downstream drives — and ICT's PDQ solution is built to handle it. One proven platform, consistent control, and the same standardized experience across every line configuration.

Color-Coded Displays That Leave No Room for Guesswork

Temperature status is communicated instantly through color — red for too hot, blue for too cold, green for just right. Warnings are yellow, fatal alarms are red, and heating and cooling arrows follow the same intuitive logic. Any operator can read the screen correctly from day one.
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New Operators Can't Break What the System Won't Let Them Do

Instead of training employees on what not to do, our system simply won't let them do it. Recipe changes and cold-zone startups are locked out until conditions are met.
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Warnings That Arrive Before the Problem Does

These aren't alerts telling you something already broke. ICT's preventative diagnostics warn you that trouble is coming — before it arrives. Drive running hot, motor temps climbing, gearbox due for service, screw nearing end of life.
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Stop Spending Hours Trying to Figure Out What Went Wrong

Most maintenance downtime isn't the repair — it's the diagnosis. ICT's system tells you exactly what failed, where it failed, and why, in plain language.
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Your Process Data Is Always Accessible — Not Locked in a PLC

PLCs have limited memory. ICT's system doesn't. Every process data point is stored and accessible via SQL, FTP, or USB flash drive.
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Extrusion Applications We Support

ICT systems are engineered for a wide range of plastic extrusion applications. Each solution is designed to modernize controls, improve operator usability, and increase production reliability.

Blown Film Extrusion

Control management systems designed for mono and multilayer blown film lines.

Popular Features
Modern PLC-based extrusion control architecture
Temperature and process monitoring across zones
Operator-friendly interface for line control
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Compounding

Control for compounding extruders handling high-performance materials.

Popular Features
Accurate temperature and torque control
Integration with feeders and downstream equipment
Process monitoring and diagnostics features
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Film & Sheet

Automation and controls optimized for multilayer film and sheet extrusion.

Popular Features
Multi-zone temperature control management
Integrated drive and motor management
Process data tracking for quality control
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Pipe Extrusion

Control systems built for high-output pipe extrusion lines.

Popular Features
Intuitive operator interface for process control
Alarm diagnostics to quickly identify issues
Process data visibility for production optimization
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Profile Extrusion

Reliable controls for profile extrusion applications across many materials.

Popular Features
Operator-friendly color-coded system status
Process protection to prevent improper startup conditions
Automated monitoring for temperature performance
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Wire & Cable

Control platforms engineered for insulation and jacketing extrusion.

Popular Features
High precision temperature regulation
Drive and motor control integration features
Process monitoring and alarm management
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Pelletizing

Control systems for pelletizing and compounding extrusion operations.

Popular Features
Integrated drive and temperature management
Monitoring of pelletizing system performance
Reliable process control for continuous production
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Downstream Drive Coordination — Integrated Into the Same System

Wire and cable lines depend on precise coordination between the extruder and downstream drives. ICT's PDQ solution integrates that coordination into the same platform — no separate controllers, no separate vendors, no additional points of failure. One system handles it all.

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      Get Your Extruder Out of The 70's!

      Your extrusion line may still be running like it did in the 70s — but your production demands certainly aren’t. Integrated Control Technologies helps manufacturers upgrade legacy controls, drives, and automation systems with modern solutions designed for today’s extrusion operations.

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